Warehouse Automation · Automation Pallets

Plastic Pallets for ASRS, Pallet Shuttles and Racking

Rackable, steel-reinforced pallets built for automated warehouses, supplied with a local team in Malaysia for product questions and after-sales support.

Get a Plastic Pallet Quote View Specifications

Steel-reinforced plastic pallet for automated warehouses

What we supply

Steel-Reinforced Plastic Pallets Built for Automation

TTF TECH supplies plastic pallets made for automated handling. Each pallet is injection-moulded from PP or HDPE and reinforced with steel tubes, so it stays consistent in size and shape on racking, conveyors, pallet shuttles and ASRS.

2,000 kg

Dynamic load, up to

8,000 kg

Static load, up to

1,500 kg

Edge-rack load

4-way entry

On all models

Challenges

Pallet Problems in Automated Warehouses

Automated storage, 4-way shuttles and high-speed conveyors work to tight tolerances. Warped, broken or inconsistent pallets trip sensors, jam tracks and stop the system, which is why automation needs pallets made for the job.

Pallets jam the system

Moulded pallets keep a consistent size and shape.

Splinters and loose nails

One-piece plastic construction, with no nails or splinters.

Pallets not strong enough for racking

Steel-tube reinforcement gives a 1,500 kg edge-rack load.

Hard to keep pallets clean

Easy to wash and clean.

Pallets are hard to track

Optional RFID tagging for tracking.

Nobody local to call after delivery

TTF TECH is your point of contact in Malaysia for product and after-sales questions.

Options

Find the Right Pallet Configuration

Pallet consistency matters in automated handling. Dimensions, base geometry, stiffness and load distribution must suit the conveyor, shuttle, rack or retrieval equipment.

Open-deck and closed-deck options

Deck design affects contact with the goods, cleaning access and application suitability. Select it alongside the packaging and operating environment.

Runner and reversible bases

Base construction changes how a pallet sits on conveyors, racks and handling equipment. Confirm support points and clearances with the equipment supplier.

Capabilities

Key Features

Heavy-load, rackable designRated for static, dynamic and edge-rack loads.
Made for automated handlingFits conveyors, pallet shuttles and ASRS.
Easy to washSmooth plastic surfaces that clean quickly.
Recyclable materialPP or HDPE that can be recycled at end of life.
Your logo on requestDigital, laser or screen printing, hot stamping or labelling.
Local point of contactProduct assistance and after-sales support in Malaysia.

Specifications

Technical Specifications

Parameter	DS1210-16	DS1212-16	DS1212-15	DS1210-15
Dimensions (mm)	1200 × 1000 × 160	1200 × 1200 × 160	1200 × 1200 × 150	1200 × 1000 × 150
Static load	6,000 kg	6,000 kg	8,000 kg	6,000 kg
Dynamic load	1,500 kg	1,500 kg	2,000 kg	1,500 kg
Edge-rack load	1,500 kg	1,500 kg	1,500 kg	1,500 kg
Entry	4-way	4-way	4-way	4-way
Top deck	Open	Open	Open	Closed
Bottom support	3 runners	3 runners	Reversible	3 runners
Steel tubes, top / bottom	4 / 6	4 / 6	6 / 6	4 / 6
Units per 40 ft HC container	450	389	270	450

All models: PP or HDPE, injection-moulded. Branding options include digital, laser and screen printing, hot stamping, labelling and RFID.

Comparison

Wooden Pallets vs Steel-Reinforced Plastic Pallets

Wooden pallets are low-cost and fine for manual handling, but they vary in size and wear quickly. For automated storage and conveying, a moulded, reinforced plastic pallet gives the consistency the equipment needs.

Factor	Wooden pallet	Steel-reinforced plastic pallet
Size and shape	Varies and can warp	Moulded to a consistent size
Splinters and nails	Common with wear	None
Cleaning	Absorbs moisture, hard to wash	Easy to wash
Racking	Depends on condition	Rated 1,500 kg edge-rack load
Tracking	Manual labels	Optional RFID

Applications

Where These Pallets Are Used

ASRS
Warehouse racking
Conveyor systems
Pallet shuttle systems
Manufacturing facilities
Distribution centres
Cold storage
FMCG and 3PL warehouses

Requirements

What to Confirm Before Selection

Selection factor	What to confirm
1200 × 1000 mm format	Deck, base, height, load distribution and equipment support points
1200 × 1200 mm format	Deck, base, height, deflection and equipment clearances
Load ratings	Static, dynamic and racking ratings, each with its stated test conditions
Operating conditions	Temperature, cleaning requirements and identification needs

Confirm current product specifications and load test conditions before ordering. Sample testing is recommended before introducing a new pallet into an automated system.

Local support

Local Support in Malaysia. Clear Project Roles.

TTF TECH helps match the pallet specification to the application with the product and equipment partners. Sample testing is recommended before introducing a new pallet into an automated system.

Talk to TTF TECH

FAQ

Frequently Asked Questions

Why not use ordinary wooden pallets in an automated warehouse?

Warped or splintered pallets can trip sensors, jam tracks and cause costly downtime.

Are these pallets suitable for ASRS?

Yes. They are designed for ASRS, racking and conveyor systems.

Can they be used on pallet racking?

Yes. The steel-reinforced pallets have an edge-rack load of 1,500 kg.

What sizes are available?

1200 × 1000 mm and 1200 × 1200 mm, in 150 mm and 160 mm heights.

Can the pallets carry our logo?

Yes. Options include printing, laser marking, hot stamping, labelling and RFID tags.

Are all plastic pallets suitable for automation?

No. Deck and base geometry, stiffness, dimensional consistency and loaded deflection must suit the actual equipment and support conditions.

Which load rating should we use?

Review static, dynamic and racking ratings separately, together with their stated test conditions. Confirm performance for your actual load distribution and support arrangement.

Is local after-sales support available in Malaysia?

Yes. TTF TECH is based in Malaysia and is your local point of contact for product enquiries and after-sales support. The service scope is agreed for each project.

Let's plan your next step

Get a Plastic Pallet Quote

Share pallet dimensions, load distribution and the conveyor, rack, shuttle or retrieval equipment it must work with.

Request Plastic Pallet Quote

What to send us

Required pallet dimensions and load
Equipment type and support arrangement
Operating temperature and cleaning requirements
Identification needs and expected quantity

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